Combo Phill™ Aseptic filling line for ready-to-use (RTU) vials and prefilled syringes (PFS) fully integrated with isolator

Used in Pharma Fill Finishing  ·  For Filling Asepsis
Combo Phill - Aseptic filling line for vaccine production - photograph

Combo Phill is a fully isolated robotic line for ready-to-use (RTU) vials and Pre-filled Syringes (PFS) suitable for pilot production of vaccine and anti-cancer products. It’s a combined solution that integrates a robotic nest/tub filling machine and a Class A modular isolator equipped with the laminar flow throughout the entire process, designed to meet the needs of vaccine production cycles.

Highlights

  • Robotic handling of the nests and tubs grants precise and smooth operations
  • No glass-to-glass contacts during filling
  • Filling System adopts Peristaltic or Volumetric piston pumps, depending on customer needs
  • Possibility of filling different containers with minimum changeover
  • High Filling accuracy
  • IPC by means of integrated load cells for statistical check weighing
Sterile filling in vials for liquid products
Sterile PFS filling for liquid products
Sterile filling in vials for lyophilized products
VPHP decontamination system
Compact footprint
Suitable for vaccine production
Full Laminar Air Flow
All-in-one isolator integration
Panel PC HMI Control System fully compliant for CFR21 Part11 and Data Integrity requirements

Main features

Combo Phill is designed for aseptic filling of Ready-To-Use nested products such as PFS and vials, for R&D and Pilot Scale sterile production.

All isolators chamber air quality are compliant with ISO5 / Grade A (EU-GMP) and equipped with laminar flow over the entire area.

ROBOTIC HANDLING

A real smart approach

Thanks to its modular design, the filling line is available with different possible configurations in order to fulfil the requirements of different production needs.

Different production cycles possible:

  1. Lyo loading;
  2. Liquid Production;
  3. Lyo unloading & simultaneous syringe production.

Combo Phill - Layout

The real smart approach to fulfilling all requirements on vaccines production

Possibility of filling nested syringes and vials.

Aseptic Filling via perfect combination between machine and isolators. Integrated VPHP decontamination system. Full process control by HMI.

  • Syringes, PFS 1 ml – Nest 100 position @ 1 ml. fill volume: 2500 p/h
  • Vials, 6R – Nest 48 position @ 5 ml. fill volume: 2000 p/h
  • Capping of Lyophilized Vials @ Up to 6.000 pcs/h, capping only
  • High filling accuracy by peristaltic pump
  • IPC with statistical check weighing system
  • Nitrogen purging before & after filling for vials and syringes

General process cycle

From nest/tubs to filled aseptic vials or pre-filled syringes by semi-automatic or automatic processing. Combo Phill is designed to allow minimal human intervention to reduce contamination risk on your aseptic vaccines production process.

Fully automatic or semi-automatic No-Touch-Transfer procedures grant smooth opening and transfer of the tubs inside the process area.

ONE SOLUTION FITS ALL

De-bagging

Semi-automatic De-bagging

  • Superior ergonomics
  • Optimized bag cutting system
  • Easy reachable bag disposal
  • Validated process
  • Possibility to integrate camera

Robotic handling

Positive handling of nested products by robotic arm

De-lidding

Fully or semi-automatic Tywek removal & De-lidding

  • Foil and lid automatically disposed
  • Optimized movement to minimize particle generation
  • One Stop operation
  • Minimal footprint

Filling & stoppering

Piston or peristaltic filling system available

  • Optimum solution for filling different glassware in a nest
  • Peristaltic or piston pumps
  • Integrated check weighing system
  • Nitrogen purging before & after filling

Further available options

  • Also available with fully integrated Active ORABS, as an alternative to isolators
  • Speedy Glove – Automatic glove tester
  • RTP Rapid Transfer Port and/or Sterile Liquid Transfer port
  • Piston Pumps instead of peristaltic
  • Viable and Non-Viable Integrated Monitoring System
  • HEPA H14 1st stage exhaust filtration
  • HEPA H14 2nd stage exhaust filtration BIBO Safe Change
  • Dedicated HVAC
  • Scada interface Predisposition
Combo Phill - Aseptic filling line for vaccine production - photograph + illuminate

Release the full potential of Combo Phill™ with Illuminate™ Manufacturing Intelligence

Use real-time machine performance data to pinpoint where to focus efforts to reduce downtime, maximize line throughput, improve product quality, and make sustainable production improvements. Learn more »

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Combo Phill™: Aseptic filling line for ready-to-use (RTU) vials and prefilled syringes (PFS) fully integrated with isolator

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