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HELIOS
High-Throughput Aseptic Isolator for Vials and Syringes Filling

HELIOS is a fully automatic system, able to provide an aseptic GMP dispensing process on vials and syringes. It is possible to have in the same batch, different vial format, different syringe format or even a hybrid batch of vials and syringes

Highlights

  • Integrated fully automatic dispensing system in the main chamber
  • No visible mechanical parts in the area
  • Complete cleanability for aseptic area
  • Easily removing of the vial holder
  • Easy change of formats between vial size and syringes
  • Large batch size
  • Illuminate™ MI: IIoT manufacturing intelligence platform and factory-floor management
cGMP

GMP

 Full area Class A laminar flow

HELIOS is designed for radiopharmaceutical production centers, laboratories or hospitals following cGMP guidelines. The system has features such as Bubble Point Test (BPT) execution for the dispensing filter, leak test of the main chamber and pre-chamber. The system can be equipped with integrated particle counter and VPHP sterilisation cycle.
Fast

FAST

 The fastest dispenser in the market

HELIOS produces batches of 50 syringes or vials with an average speed of 1 syringe/vial every 75 seconds. Each cycle includes dispensing, calibration (in the pass-through ionization chamber), discharge in the shielded container and extraction.
Flexyble

FLEXIBLE

 Ideal for labs that need to dispense vials and syringes

It is possible to have in the same batch, different vial format, different syringe format or even a hybrid batch of vials and syringes
Compact

COMPACT

 Compact and essential design

The shielded HELIOS isolator has a compact and essential design. Thanks to its small size, it can be positioned in confined spaces inside small laboratories or large production facilities.
Automatic

AUTOMATIC

 Fully automated system

The dispensing system consists of fully automated components: an “invisible” conveying system for vials and syringes with magnetic transport system and two linear actuators with grippers for vials and syringes. The actuators move vials and syringes from the conveying system to the filling systems and from the conveying system to the pass-through calibrator.
Clean

CLEAN

 The «ghost» conveyor

An “invisible” conveying system for vials and syringes is the base of the movement system. Vials and syringes are placed on the work table of the cell inside magnetic containers and moved to allow filling and unloading in a sequential and fast way.

Features

  • Material introduction chamber (pre-chamber) with air quality complying with Class B “At rest” (EEC-cGMP) and equipped with handling gloves
  • 75 or 100 mm of lead shielding available
  • Shielded side sliding door between material introduction chamber and dispensing chamber
  • Optional waste compartment with air quality complying with Class B “At rest” (EEC-cGMP) equipped with front door for extraction
  • Filtration system for main chamber and pre-chambers with HEPA H14 absolute filtering cartridge
  • Air outlet filtration system made with active carbon filtering cartridge
  • Operator panel to check and trace the critical parameters of the machine both in “at rest” or “in operation” mode
  • Shielded entry for radioactive fluids
  • Connection for DOP test (filter sealing test) for absolute filters
  • Semi-automatic Bubble Point Test for the dispensing system
  • Geiger-Muller probe to detect radioactivity inside the cell and door interlock management
  • Set-up for connecting hydrogen peroxide generators (VHP) in the main chamber and in the pre-chamber
  • Automatic leak test for main chamber and pre-chamber
  • Set-up for a particle counter sensor in the main chamber and in the pre-chamber
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HELIOS - High-Throughput Aseptic Isolator for Vials and Syringes Filling + illuminate

Release the full potential of HELIOS with Illuminate™ Manufacturing Intelligence

Use real-time machine performance data to pinpoint where to focus efforts to reduce downtime, maximize line throughput, improve product quality, and make sustainable production improvements. Learn more »

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