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Customer Challenge:  Manufacture trial batches of baby milk under aseptic condition within an isolator, with complete process and equipment integration:  sterile transfer from fermentation, centrifugation, separation, mixing and can filling

Performance Requirements:

• Sterile transfer from fermenter, positioned outside isolator, to inside isolator
• Centrifuge for 1 liter bottles
• Separation with peristaltic pump and mixing with magnetic stirrer
• Can filling with peristaltic pump and can closing system
• Sterile environment inside the isolator

Solution Highlights:

Comecer Process Engineering studied, designed and manufactured an isolator with complete process integration, including a special centrifuge, and can filling/closing system

• Complete custom aseptic multi-chamber isolator (5 meters long, with 2 chambers and transfer chamber): centrifugation, separation, can filling/closing and outlet chamber
• Complete custom fitting with internal solutions for tools and ancillaries arrangement
• Laminar air flow in all chambers
• Special centrifuge for 1 liter bottles with unique isolator integration
• Separation system and can filling with integrated special peristaltic pump
• Can closing system with complete integration
• Integrated bio-decontamination systems using the purest hydrogen peroxide solution to achieve a 6log decrease in contamination