VERSALINE Baby Phill Model
Linear aseptic filling and closing systems for vials in small batch sterile production
The BABY PHILL is a compact aseptic vial filling system, for small batches liquid production.
The BABY PHILL concept is an ALL IN ONE, filling-stoppering & capping machine. Monoblock solution, including the Class A isolator and the no touch transfer section for opening of the trays bags.
VERSALINE Baby Phill Model Features
BABY PHILL is conceived for any customer who need a Plug&Play technology who require a short product placement on the market. The 100% IPC control of the dosing guarantee a high quality of the final product.
The newest model of BABY PHILL has seen a deep redesign, with increased speed up to 2,500 vial/h (based on 10ml/10R and 8ml filling volume).
BABY PHILL is designed for filling of RTU ( ready to use) vials in trays.
BABY PHILL can also be connected with small vial washing machine and depyrogenation tunnel for bulk production.
Key performance values for fill finishing
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Short lead time
Pre-Designed
Fast manufacturing |
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Proven Technology
Best In Class – GMP Guidelines adherence
Robustness Isolators & Filling machine |
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Small Footprint
Compact Modular design
Easy to replicate also in limited spaces |
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Flexibility
Suitable for different Products
Suitable for different Process |
Product & Packaging Material
- The BABY PHILL has been specifically designed for Aseptic Liquid Filling
- It can be used for small batches, with RTU Vials in trays
- As alternative it can be linked to Washing machine & Depyrogenation tunnel, for medium size batches
- Automatic or semi automatic loading and accumulation of vials on rotating table
- Wide range of vials can be adopted, with minimum format changes and short time impact
A real smart approach
Thanks to its modular design, the filling line is available with different possible configurations in order to fulfil the requirements of different production needs.
Bag Removal & No Touch Transfer
- ORABS for Debagging & No-Touch-Transfer or Vial Washer & Depyrogenation Tunnel
- Fast Decontamination Chamber
- Easy waste bag management
- Tray Inversion System
- Manual or Automatic feeding
Vial Feeding & Rotating Table
- Manual feeding from NTT, or direct link with Washing machine & Tunnel
- Minimum and max load sensors
- Central opening for better air flow, less turbulence
- Servo driven, adjustable speed
- Easy change over of format parts
- Vial trap and reject station for upside-down vials
- Walking beam entrance with vial optical counter
Filling & Stoppering
- Linear Transport System, walking beam
- Peristaltic or Volumetric Piston Pumps, or both
- No Vial – No Fill function
- 100% IPC with Load Cells (tare & gross)
- Nitrogen Injection, during and/or after filling
- Pick & Place Stoppering System, with stopper presence detection
- Independently Servo Driven Filling function
- 1 + 1 Filling pump, for double shot filling (large volume > 20ml)
- Independent filling volume per each pump, adjustable from HMI
- Easy change over, from piston to peristaltic (both systems)
- Diving needle holder, bottom-up filling available
- Priming function included, with less product loss (fill to weight)
Capping Station
- Suitable for Flip-off, Tear-Off or Press-on Caps
- Idle Ring sealing System, less particles generation
- Partition wall between filling-stoppering & capping station, with mouse hole
- Cap presence detection No Vial – No Stopper – No Cap function
- Suitable for all format size, 2R-100R
- Pressure control during capping available as option
Reject Station & Exit on Trays
- After Cap sealing an indexing star wheel separate the good vials from the sample vials and the eventually rejected vials (no stoper; no cap; out of tolerance)
- The vials are directed to a dedicated RTP port, connected with waste bag or a sampling container
- The good product is accumulated at the machine outfeed on a removable tray
Available Accessories
The rotary intermittent washer is a fully automatic, intermittent motion, rotary washing machine, suitable to wash and clean brand-new containers, such as vials. The rotary washing machine is developed to handle vials in order to permit the internal and external decontamination of the containers.
Depyrogenation tunnel guarantees the continuous sterilization and depyrogenation of glass containers such as vials, type R or type H, by means of filtered high temperature air (max 350°C) in laminar flow conditions.
The air laps vertically the containers, with uniform increase of the heat, achieving a shorter time sterilization process.
